North American representative offering high-speed CNC milling machines manufactured in Germany.

DATRON AG in Germany manufactures high speed CNC milling machines, machining centers, engraving machhines and cutting tools. GERMANY
High speed spindles used on DATRON CNC milling machines range from 40,000 to 60,000 RPM

High Speed Spindle

 

High Speed Spindles - Why We Need Them: With a trend towards miniaturization in manufacturing, work piece sizes are decreasing and part versions are increasing. So, the use of micro tools is becoming more and more prevalent. However, efficient and cost-effective use of these small tools requires high speed spindles or high frequency spindles. This is primarily due to the fact that the spindles on conventional CNC equipment cannot achieve the higher RPM speeds required for small diameter tools. Even if they can, it puts undue stress on the equipment by constantly red-lining their spindles. As an example, a conventional CNC machining center running tools smaller than ½” in diameter at 10,000 RPM or less will result in unfavorable feed rates and costly tool breakage.

 

Often this tool breakage is blamed on operator error, incorrect machining parameters, or worse yet, simply the nature of small tools. The reality is that it’s due to the force of a conventional machine’s heavy spindle and its inability to reach the high RPM speeds required to effectively evacuate chips from the cutting channel.

 

The smaller the tools, more you need a high speed spindle to efficiently machine quality parts and avoid tool breakage. High frequency spindles with speed ranges up to 60,000 RPM are ideal for milling, drilling, thread milling and engraving using micro tools.

 

High speed spindles use high RPM rates, taking a smaller stepover, but with significantly increased feed rates. Move your hand through the flame of a burning candle. If you move too slowly, there’s enough time for the flame to cause damage. But if you sweep your hand swiftly through the flame, there’s insufficient time for the fire to damage your skin. The same principle applies to high-speed machining with micro-tooling. Move fast, and there’s insufficient time for heat to feed back into the part and cause issues.

 

During the machining process, the tool continually carves a chip out of the work piece. The generated heat develops approximately 40% from friction on each side of the tool, and 20% from the deformation (bending) of the chip. Therefore, about 60% of the heat is inside of the chip. High speed spindles evacuate the bulk of the heat with the chip, providing for a cleaner cut. The better machining quality is based on cooler tooling, lower machining forces, and therefore less vibration.

 

The high frequency spindle reduces the chip load to less than 0.005”. Such a low chip load significantly reduces the forces between the tool and the material. High speed spindles and high speed machining yield less heat, reduceing tool deflection, and allowing for machining of thinner walled work pieces. This all results in cooler machining, superior surface and edge quality, better accuracy and, as a by-product (of low force), easier workholding — since modular vacuum tables can be employed for quick set up and job changeover (particularly with thin flat substrates).


 

Contact Us and Ask How DATRON High Speed Spindles Will Help You Master Your High Speed Machining Application:

High Speed Spindle Showcase (Sample Photos):

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High Frequency Spindles:
DATRON High Speed Spindles and high frequency spindles range from 30,000 to 60,000 RPM. These high speed spindles produce superior surface and edge finish and yield greater efficiency and less tool breakage when using small or micro tooling. Our hybrid ball bearings, compact construction, and superior rigidity achieved through a special bearing arrangement all result in a very high run-out accuracy of up to 2 µm. An electronic fine balancing system results in quiet and low-vibration operation.

Wear-proof and maintenance-free three phase current asynchronous motors and a lifetime lubrication reduce maintenance expenditure to a minimum. Air lock prevents dirt and dust from entering the inner part of the spindle. The pneumatically actuated tool holding fixture makes automatic tool change possible. We are dedicated to customer satisfaction — and while our high-frequency spindles are among the most reliable on the market, they do have intricate working parts that sometimes require service.

With the knowledge that the time required for spindle repair impacts both the production and throughput of our customers, DATRON has developed a spindle exchange program where replacement spindles are delivered, in most cases, within 24 hours. Compared to other industry high-speed spindle replacement programs, DATRON offers a program that is much lower in cost. The customer also has the option of easily replacing the spindle themselves ... with our easy-to-follow directions.